Open Access Open Access  Restricted Access Subscription Access

Optimization of Sliding Wear Behaviour of AA2219 Nanohybrid Composite Using Box-Behnken Design


Affiliations
1 Siddaganga Institute of Technology, Tumkur, Karnataka, India
2 M. S. Ramaiah University of applied science, Bengaluru, Karnataka, India
3 Channabasaveshwara Institute of Technology,Gubbi, Tumkur, Karnataka, India

   Subscribe/Renew Journal


The wear performance of a nano hybrid aluminum metal matrix composite was investigated in this study with a special emphasis on the impact of heat treatment on dry sliding behaviour. The hybrid composite was made with Al 2219 alloy as the matrix phase, 2% nano boron carbide (nB4C) as the principal reinforcement, and 2% molybdenum sulphide (MoS2) as additive using the stir casting technique. At room temperature, Pin-on-Disc equipment was utilized to carry out the task of varying sliding distance and load. Wear rates were assessed and further improvised using Box-Behnken design of response surface methodology. It was found that most significant parameter was sliding distance followed by load and aging temperature. 500m sliding distance, 10N load, and 240oC aging temperature were the optimal conditions for minimum wear rate.

Keywords

AA2219; B4C; Aging; Wear rate; Box-Behnken design.
User
Subscription Login to verify subscription
Notifications
Font Size

  • Abdollahi, A., Alizadeh, A. and Baharvandi, H.R. (2014): In: Proceedings Materials & Design, 55, p.471.
  • Chandio, A.D., Ansari, M.B., Hussain, S. and Siddiqui, M.A., (2019): Silicon carbide effect as reinforcement on aluminium metal matrix composite. Journal Chemical Society of Pakistan, 41(4), pp.650-654.
  • Dev P, Charoo MS. (2018): Role of reinforcements on the mechanical and tribologicalbehaviour of aluminum metal matrix composites – a review. Mater Today Proc 2018; 5: 20041-53.
  • Harichandran R. and Selvakumar N. (2016): ‘Effect of nano/’micro B4C particles on the mechanical properties of ahiminiuin metal matrix composites fabricated by ultrasonic cavitation-assisted solidification process. Areli. Cir Mecli. Eiig. 2016. 16. 147.158.
  • Kennedy F.E., Balbahadur A.C... Lashmore D.C, The friction, and wear of Cu-based silicon carbide particulate metal matrix composites for brake applications Wear 203-204 (1987) 715-721.
  • Khakbiz M. and Akhlaghi F. (2009): ‘Synthesis and structural characterization of Al-B4C nano-composite powders by mechanical alloying’. Journal of Alloys and Compounds 2009, 479. 334-34 1.
  • Khuri, A.I. and Mukhopadhyay, S., (2010): Response surface methodology. Wiley Interdisciplinary Reviews: Computational Statistics, 2(2), pp.128-149.
  • Kim J.D., Kim H.J., Koh S.W. (2006): Wear characteristics of particulate reinforced metal matrix composites fabricated by a pressureless metal infiltration process, Mater. Sci. Forum 510-511 (2006) 234-237.
  • Koksal, S., Ficici, F., Kayikci, R. and Savas, O., (2012): Experimental optimization of dry sliding wear behaviour of in situ AlB2/Al composite based on Taguchi’s method. Materials & Design, 42, pp.124-130.
  • Kumar, R. and Dhiman, S., (2013): A study of sliding wear behaviours of Al-7075 alloy and Al-7075 hybrid composite by response surface methodology analysis. Materials & Design, 50, pp.351-359.
  • Lashgari, H.R., Zangeneh, S., Shahmir, H., Saghafi, M. and Emamy, M., (2010): Heat treatment effect on the microstructure, tensile properties and dry sliding wear behaviour of A356–10% B4C cast composites. Materials & Design, 31(9), pp.4414-4422.
  • Madhukar, P., Selvaraj, N., Mishra, V., Rao, C.S.P. (2020): Optimization of Wear Parameters of AA7150- TiC Nano-composites by Taguchi Technique. In: Dutta, D., Mahanty, B. (eds) Numerical Optimization in Engineering and Sciences. Advances in Intelligent Systems and Computing, vol 979.
  • Mistry J.M, Gohil P.P. (2018): Science and Engineering of Composite Materials, 25(4)(2018) 633-47.
  • Miyajima, T. and Iwai, Y., (2003): Effects of reinforcements on sliding wear behaviour of Aluminum matrix composites. Wear, 255(1-6), pp.606-616.
  • Montgomery, D.C., (2017): Design and analysis of experiments. John wiley & sons.
  • Poovalingam Muthu, (2021): Multi objective optimization of wear behaviour of Aluminum MMCs using Grey Taguchi method. Manufacturing Rev., 7, 2020, pp.1-8.
  • Ravikumar, M., Reddappa, H., N., Suresh R BabuE R and Nagaraja, C R, (2022): Optimization of wear behaviour of Al7075/SiC/Al2O3 MMCs Using statistical method. Advances in Materials and Processing Technologies, pp.1-18.
  • Ravindranath VM, Shankar GSS, Basavarajappa S, Kumar NGS. (2017): Dry sliding wear behaviour of hybrid aluminum metal matrix composite reinforced with boron carbide and graphite particles. Mater Today Proc 2017:4:11163-7.
  • Riahi, A.R. and Alpas, A.T., (2001): The role of tribolayers on the sliding wear behaviour of graphitic aluminum matrix composites. Wear, 251(1-12), pp.1396-1407.
  • Rouhi, M., Moazami-Goudarzi, M. and Ardestani, M., (2019). Comparison of effect of SiC and MoS2 on wear behaviour of Al matrix composites. Transactions of Nonferrous Metals Society of China, 29(6), pp.1169-1183.
  • Roy, M., Venkataraman, B., Bhanuprasad, V.V., Mahajan, Y.R. and Sundararajan, G., (1992): The effect of participate reinforcement on the sliding wear behaviour of aluminum matrix composites. Metallurgical Transactions A, 23(10), pp.2833-2847.
  • Saravanakumar, V.B huvaneswari, G. Gokul (2020): Materials Today Proceedings, 27(2020) 2645-2649.
  • Shankar, B. Latha, K. C. Anil, and Rahul Patil. (2016): “A study on 3-body abrasive wear behaviour of aluminium 8011/graphite metal matrix composite.” In IOP Conference Series: Materials Science and Engineering, vol.149, no.1, p.012099. IOP Publishing.
  • Shankar, B. Latha, P. M. Nagaraj, and K. C. Anil. “Optimization of wear behaviour of AA8011-Gr composite using Taguchi technique.” Materials Today: Proceedings 4, no. 10 (2017): 10739-10745.
  • Siddesh Kumar, N.G., Ram Prabhu, T., Shiva Shankar, G.S. and Basavarajappa, S., (2016): Dry sliding wear properties of unhybrid and hybrid Al alloy based nano-composites. Tribology-Materials, Surfaces & Interfaces, 10(3), pp.138-149.
  • Siddesh Kumnar N. G., Shiva Shankar G. S. and Basavarajappa S. (2015): ‘A study on dry sliding wear behaviour of hybrid metal matrix composites at room temperature, Applied Mechanics and Materials, 766, 219-228.
  • Umanath, K.P.S.S.K., Palanikumar, K. and Selvamani, S.T., (2013): Analysis of dry sliding wear behaviour of Al6061/SiC/Al2O3 hybrid metal matrix composites. Composites Part B: Engineering, 53, pp.159-168.
  • Velavan, K., Palanikumar, K. and Senthilkumar, N., (2021): Experimental investigation of sliding wear behaviour of boron carbide and mica reinforced aluminium alloy hybrid metal matrix composites using Box-Behnken design. Materials Today: Proceedings, 44, pp.3803-3810.
  • Velmurugan, C., Subramanian, R., Ramakrishnan, S.S., Thirugnanam, S., Kannan, T. and Anandavel, B., (2014): Experimental investigations on the effect of heat-treatment parameters on the wear behaviour of aluminum hybrid composites. Industrial Lubrication and Tribology.
  • Zhang Z. and Chen D. L. 2008: ‘Contribution of Orowan strengthening effect in particulate-Reinforced metal matrix nano-composites’. Mate; Sdy. Eng., A. 483-484. 148.152.

Abstract Views: 153

PDF Views: 0




  • Optimization of Sliding Wear Behaviour of AA2219 Nanohybrid Composite Using Box-Behnken Design

Abstract Views: 153  |  PDF Views: 0

Authors

Riddhisha Chitwadgi
Siddaganga Institute of Technology, Tumkur, Karnataka, India
B Siddesh
Siddaganga Institute of Technology, Tumkur, Karnataka, India
B Latha Shankar
Siddaganga Institute of Technology, Tumkur, Karnataka, India
B Adveesh
Siddaganga Institute of Technology, Tumkur, Karnataka, India
R Suresh
M. S. Ramaiah University of applied science, Bengaluru, Karnataka, India
Siddeshkumar N G
Channabasaveshwara Institute of Technology,Gubbi, Tumkur, Karnataka, India

Abstract


The wear performance of a nano hybrid aluminum metal matrix composite was investigated in this study with a special emphasis on the impact of heat treatment on dry sliding behaviour. The hybrid composite was made with Al 2219 alloy as the matrix phase, 2% nano boron carbide (nB4C) as the principal reinforcement, and 2% molybdenum sulphide (MoS2) as additive using the stir casting technique. At room temperature, Pin-on-Disc equipment was utilized to carry out the task of varying sliding distance and load. Wear rates were assessed and further improvised using Box-Behnken design of response surface methodology. It was found that most significant parameter was sliding distance followed by load and aging temperature. 500m sliding distance, 10N load, and 240oC aging temperature were the optimal conditions for minimum wear rate.

Keywords


AA2219; B4C; Aging; Wear rate; Box-Behnken design.

References





DOI: https://doi.org/10.18311/jmmf%2F2023%2F34496