Manufacturing Technology Today

S. Rasool Mohideen ¹, K. Angamuthu ¹, G. Thanigaiyarasu ¹, R. Rajendran ¹

Affiliations
1 Department of Mechanical Engg., B. S. A. Crescent Engg. College, Chennai, IN

Abstract

Toughness property evaluation of a weldment is art important step in the analysis of welded structures. Many techniques are being employed for the improvement of welded joints' performance and their properties. This paper discusses the influence of cryogenic treatment on the improvement of toughness of weldments. Deep cryogenic treatment was given to the material and its effect on the toughness was studied by a notch tensile test. To investigate its influence, notched tensile test was conducted on the cryogenically treated weldments and post weld heat-treated weldments and the results were compared. Numerical analysis using finite element method was carried out to support the experimental results. Thermo-mechanical coupled field analysis was performed using ANSYS finite element code. It was found that the cryogenic treatment improved the toughness ofthe weld metal arid the heat affected zone (HAZ). The same result was also observed in the finite element analysis even though there was about 8% error between the experimental and finite element analysis.

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R. Rajendran ¹, S. Venkataswamy ¹, U. Jaikrishna ², N. Gowrishankar ², A. Rajadurai ³

Affiliations
1 Department of Mechanical Engineering, B.S.A. Crescent Engineering College, Chennai-600048, IN
2 IP Rings Ltd, D 11/12, Industrial Estate, Maraimalainagar-603209, IN
3 Department of Production Technology, Anna University, MIT Campus, Chennai-600044, IN

Abstract

Duplex coating is used in surface engineering to provide improved wear and corrosion resistance. The present study aims at hot dip aluminizing of a steel base followed by diffusion and nitriding treatments. The base material chosen for study is BS970 grade EN 8 steel (or 080M40). The specimens were dipped in molten aluminium-silicon alloy bath (11-13% Si) for various dip times (5-23 minutes) at 988K and diffused at 1173K for 8 hours. The diffused specimens were gas nitrided for 10 hours 50 minutes. The effect of dip time on coating thickness, diffusion layer thickness, microhardness and microstructure of aluminized, diffused and nitrided steel specimens were studied. The aluminium coating thickness does not significantly increase with the dip time beyond certain duration. The experimental studies indicate that the diffused layer thickness varies from 54-69 μm. The prolonged dipping time does not provide any significant advantage in increasing the diffused layer thickness. The surface hardness of EN 8 steel could he increased to about 800 HV when aluminized diffused and to about 1200 HV on subsequent nitriding. The increase in the hardness is attributed to the formation of hard nitride layer (Al-N). This methodology could be adopted for automotive and other engineering applications.

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