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Narayana Reddy, B.
- Experimental Study on the Influence of LBW Process Parameters on Mechanical Properties of Dissimilar Metal Joints
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1 Department of Mechanical Engineering, Sri Venkateswara University, Tirupati, IN
1 Department of Mechanical Engineering, Sri Venkateswara University, Tirupati, IN
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Manufacturing Technology Today, Vol 18, No 5 (2019), Pagination: 21-27Abstract
Laser Beam Welding technique is applied to conduct experiments on joining of dissimilar metals, AISI 4130 and AISI 310 steels so as to study the influence of process parameters on mechanical properties of joints. Taguchi L25 Orthogonal Array is selected to join 2mm thick dissimilar steels by varying Laser Power, Welding Speed, Beam Incident Angle, Focal Point Position and Focal Length. Output results of Ultimate Tensile Strength (UTS) and Impact Strength (IS) are measured. ANOVA is carried out to obtain the levels of influence of process parameters and statistical evolution of the results. TOPSIS optimization is applied to transmogrify a multi-criteria optimization problem into a single-criterion problem, so as to obtain optimal combination of process parameters of Laser Beam Welding. Then UTS and IS are maximised. Results have revealed that the proposed method is appropriate for solving multi-criteria optimization of process parameters.Keywords
Laser Beam Welding, Ultimate Tensile Strength, Impact Strength, Analysis of Variance, TOPSIS.References
- Narayana Reddy, B; Hema, P; Eswara Reddy, C; Padmanabhan, G: ‘Proceeding of 10th International Conference on Precision, Meso, Micro and Nano Engineering Manufacturing Engineering Section’, Department of Mechanical Engineering, IIT Madras, Dec 2017, 20-23.
- Narayana Reddy, B; Hema, P; Padmanabhan, G: ‘Proceedings of the 1st International Congress on latest innovations in Materials Engineering & Technology’, Lendi Institute of Engineering & Technology, June 2018, 24.
- Arun Kumar, S; Paulraj, S: ‘Optimisation of Process Parameters for Gas Tungsten Arc Welding of Incoloy 800HT Using TOPSIS, 'Materials Today: Proceedings', vol. 4, 2017, 2031–2039.
- Sandeep Singh; Sanjeev Kumar; Harvant Singh; Lovedeep Singh: Experimental Investigation on AISI 304l & AISI 310 Alloys Welded by Gas Metal Arc Welding (GMAW) Process, 'ARME, vol. 3, no. 2, 2014, 9-13.
- Naffakha, H; Shamaniana, M; Ashrafizadeha F: ‘Dissimilar welding of AISI 310 austenitic stainless steel to nickel-based alloy Inconel 657, 'Journal of Materials Processing Technology', vol. 209, 2009, 3628-3639.
- Pascua, A; Stanciua, E M; Voiculescub, I; Țiereana M H; Roatăa, L C; Ocaña, J L: Chemical and Mechanical Characterisation of AISI 304 and AISI 1010 Laser Welding, 'Materials and Manufacturing Processes', 2015.
- Elena, MS; Alexandru, P; Mircea, HT; Ionut CR; Ionelia V; Iosif, H; Catalin, C: Dissimilar Laser Welding of AISI 321 and AISI 1010, 'Technical Gazette', vol. 25, no.2, 2018, 344-349.
- Subramanya, RP; Arun, S; Mervin, H; Shrikantha Rao: Multi Response Optimization of Friction Stir Welding Process Variables using TOPSIS approach, 'IOP Conf. Series: Materials Science and Engineering', vol. 376 (012134), 2018, 1-7
- Enhancing Mechanical Properties of Friction Stir Welded Al Alloy Joints by Adding Magnesium Particles
Abstract Views :222 |
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Authors
Affiliations
1 Department of Mechanical Engineering, Sri Venkateswara University, Tirupati, IN
1 Department of Mechanical Engineering, Sri Venkateswara University, Tirupati, IN
Source
Manufacturing Technology Today, Vol 18, No 10 (2019), Pagination: 10-17Abstract
Friction stir welding (FSW), a solid-State welding technique, is being extensively used in similar as well as dissimilar joining of Al Mg, Cu, Ti, and their alloys. In the present study, the two aluminum plates are joined by adding Magnesium particles of 60 mesh were the welding zone before the welding was carried. The variable parameters that affect much are taken as input parameters. They are tool rotation speed, tool traverse speed and three different joint profiles like (straight, inclined, semicircle) and with and without magnesium the paper discuss the influence of hardness, tensile strength, impact strength. The work material conducted AA6061 T6. Taguchi method based on L18 so used as DOE.Keywords
Friction Stir Welding, Tensile Strength, Yield Strength, Hardness, Different Joint Profiles, Magnesium Particles.References
- Tashkandi, MA; Al-Jarrah, JA; Ibrahim, M: Increasing mechanical properties of friction stir welded joints of 6061 aluminum alloy by introducing alumina particles, vol. 17, no. 2 (52), 2017, 29 – 40.
- Hema Pothur, Gangadhar, SM; Ravindranath, K: Influence of Friction Stir Welding Parameters on The Micro Structural and Mechanical Properties of Aluminum Alloy 6061, 'International Journal of Applied Engineering Research', no. 8, 2012, 907-916.
- Gui-Feng, Zhang; Wei, Su; Jun, Zhang; ZhongXin, Wei; Jian-Xun, Zhang: Effects of shoulder on interfacial bonding during friction stir lap welding of aluminium thin sheets using tool without pin, Science Direct, 'Trans. Nonferrous Met. Soc. China', vol. 20, 2010, 2223-2228.
- Chen, ZW; Yazdanian, S: Friction Stir Lap Welding: material flow, joint structure and strength, 'Journal of Achievements in Materials and Manufacturing Engineering', 2012, 629-637.
- Puneet, Rohilla; Narinder Kumar: Experimental investigation of Tool Geometry on Mechanical Properties of Friction Stir Welding of AA6061, 'International Journal of Innovative Technology and Exploring Engineering', vol. 3, no. 3, 2013, 56-61.
- Jagadeesh Chandra Prasad, P; Hema, P; Ravindranath, K: Optimization Of Process Parameters For Friction Stir Welding of Aluminum Alloy Aa6061 Using Square Pin Profile, 'International Journal for Mechanical Engineering', vol. 3, no. 2, 2014, 456-465.
- Jagjeet Singh Chatha: Reviews on the Effects of Friction Stir Welding Parameters On Mechanical Properties of Dissimilar Metal Weld Joints, 'International Journal of Advanced Technology in Engineering and Science', vol. 2, no. 01, 2014, 205 - 209
- Krishnan, KN: The formation of onion rings in friction stir welds’, Material Science and Engineering, vol. 327, 2002, 246-251.
- Thomas, WM; Dolby, RE: Friction stir welding developments’, TWI, Cambridge, UK, 6th International Conference on Trends in Welding Research, 2002, 1-9.
- Nandan, R; Debroy, T; Bhadeshia, HKDH; Recent Advances in Friction Stir Welding – Process, Weldment Structure and Properties, 'Progress in Materials Science', vol. 53, 2008, 980-1023,
- Yokoyama, Takashi; Nakai, Kenji; Eiichi Sukedai: Tensile Properties and Constitutive Modelling of Friction Stir Welded AA6061-T6 Butt Joints, 'Journal of Solid Mechanics and Materials Engineering', vol. 5, no. 12, 2011, 161-171