Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

Experimental investigation of novel powder bed friction stir process for AZ31B Mg alloy


Affiliations
1 Indian Institute of Technology Patna, Bihta, Patna, Bihar, India
     

   Subscribe/Renew Journal


The current work focused on the process response and mechanical properties variation of the AZ31B powder deposit made by an in-house developed process at a laboratory scale named Powder Bed Friction Stir (PBFS). The PBFS process employs friction stirring as a heating source instead of a laser or electron beam, as in powder bed fusion. Despite the tremendous effectiveness of Mg alloys for structural applications, a suitable route is still being searched for. The motivation of the current work is to explore the potential of the newly developed PBFS process for AZ31B Mg alloy deposition. With 1200rpm and 360 mm/min, the experimentation was carried out using the CPF tool to make a 7mm thick deposit on the AZ31B Mg plate. The process response and mechanical properties were studied to compare the result with wrought Mg alloy.

Keywords

Powder Based Process, Additive Manufacturing, Mg Alloy, Temperature, Mechanical Properties.
User
Subscription Login to verify subscription
Notifications
Font Size

  • Blawert, C., Hort, N., & Kainer, K. U. (2004). Automotive applications of magnesium alloys. Materials Science Forum, 419–422(I), 67–72. https://doi.org/10.4028/www.scientific.net/msf.419-422.67
  • Calvert, J. R., Reynolds, W. T., & Williams, C. B. (2015). Microstructure and mechanical properties of WE43 alloy produced via additive friction stir technology.
  • Chaudhary, B., Jain, N. K., & Murugesan, J. (2022a). Development of friction stir powder deposition process for repairing of aerospace-grade aluminum alloys. CIRP Journal of Manufacturing Science and Technology, 38, 252–267. https://doi.org/10.1016/j.cirpj.2022.04.016
  • Chaudhary, B., Jain, N. K., & Murugesan, J. (2022b). Experimental investigation and parametric optimization of friction stir powder additive manufacturing process for aerospace-grade Al alloy. International Journal of Advanced Manufacturing Technology, 123(1–2), 603–625. https://doi.org/10.1007/s00170-022-10211-5
  • Commin, L., Dumont, M., Masse, J. E., & Barrallier, L. (2009). Friction stir welding of AZ31 magnesium alloy rolled sheets: Influence of processing parameters. Acta Materialia, 57(2), 326–334. https://doi.org/10.1016/j.actamat.2008.09.011
  • Joshi, S. S., Patil, S. M., Mazumder, S., Sharma, S., Riley, D. A., Dowden, S., Banerjee, R., & Dahotre, N. B. (2022). Additive friction stir deposition of AZ31B magnesium alloy. Journal of Magnesium and Alloys, xxxx. https://doi.org/10.1016/j.jma.2022.03.011
  • Kandasamy, K., Renaghan, L. E., Calvert, J. R., Creehan, K. D., & Schultz, J. P. (2013). Solid-state additive manufacturing of aluminum and magnesium alloys. Materials Science and Technology.
  • Liu, M., Qiu, D., Zhao, M. C., Song, G., & Atrens, A. (2008). The effect of crystallographic orientation on the active corrosion of pure magnesium. Scripta Materialia, 58(5), 421–424. https://doi.org/10.1016/j.scriptamat.2007.10.027
  • Mason, C. J. T., Rodriguez, R. I., Avery, D. Z., Phillips, B. J., Bernarding, B. P., Williams, M. B., Cobbs, S. D., Jordon, J. B., & Allison, P. G. (2021). Process-structure-property relations for as-deposited solid-state additively manufactured high-strength aluminum alloy. Additive Mnf, 40. https://doi.org/10.1016/j.addma.2021.101879
  • Mukai, T., Yamanoi, M., Watanabe, H., & Higashi, K. (2001). Ductility enhancement in AZ31 magnesium alloy by controlling its grain structure. Scripta Materialia, 45(1), 89–94. https://doi.org/10.1016/S1359-6462(01)00996-4
  • Mukhopadhyay, A., & Saha, P. (2020). Mechanical and microstructural characterization of aluminium powder deposit made by friction stir based additive manufacturing. Journal of Materials Processing Technology, 281. https://doi.org/10.1016/j.jmatprotec.2020.116648
  • Song, G. L. (2013). Corrosion behavior and prevention strategies for magnesium (Mg) alloys. In Corrosion Prevention of Magnesium Alloys: A volume in Woodhead Publishing Series in Metals and Surface Engineering (pp. 3–37). Elsevier Ltd. https://doi.org/10.1533/9780857098962.1.3
  • Xu, T., Yang, Y., Peng, X., Song, J., & Pan, F. (2019). Overview of advancement and development trend on magnesium alloy. Journal of Magnesium and Alloys, 7(3), 536–544. https://doi.org/10.1016/j.jma.2019.08.001

Abstract Views: 53

PDF Views: 2




  • Experimental investigation of novel powder bed friction stir process for AZ31B Mg alloy

Abstract Views: 53  |  PDF Views: 2

Authors

Prabhakar Kumar Singh
Indian Institute of Technology Patna, Bihta, Patna, Bihar, India
Akash Mukhopadhyay
Indian Institute of Technology Patna, Bihta, Patna, Bihar, India
Probir Saha
Indian Institute of Technology Patna, Bihta, Patna, Bihar, India

Abstract


The current work focused on the process response and mechanical properties variation of the AZ31B powder deposit made by an in-house developed process at a laboratory scale named Powder Bed Friction Stir (PBFS). The PBFS process employs friction stirring as a heating source instead of a laser or electron beam, as in powder bed fusion. Despite the tremendous effectiveness of Mg alloys for structural applications, a suitable route is still being searched for. The motivation of the current work is to explore the potential of the newly developed PBFS process for AZ31B Mg alloy deposition. With 1200rpm and 360 mm/min, the experimentation was carried out using the CPF tool to make a 7mm thick deposit on the AZ31B Mg plate. The process response and mechanical properties were studied to compare the result with wrought Mg alloy.

Keywords


Powder Based Process, Additive Manufacturing, Mg Alloy, Temperature, Mechanical Properties.

References