Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

Numerical and experimental study of micro-convex dimple developed by laser additive manufacturing for surface applications


Affiliations
1 Indian Institute of Technology Kanpur, India
     

   Subscribe/Renew Journal


Surface texturing using laser is one such technique exhaustively used for enhancing the surface properties of the components. In this work, a 2D FEM is built to simulate the thermo-fluidic phenomena of surface texturing in the preplaced IN718 powder. Transient heat transfer and fluid flow were used to predict the temperature and velocity fields. Experiments are conducted to develop micro-convex dimple texture on the surface, which usually enhances the surface hydrophobicity and tribological properties. The experimental and numerical results are in good agreement and reveal that with increase in the number of pulses, the height of the micro-convex dimples decreases.

Keywords

Additive Manufacturing, Convex Dimple, Texture, Simulation, Melt Pool Oscillations.
User
Subscription Login to verify subscription
Notifications
Font Size

  • Bayat, M., Thanki, A., Mohanty, S., Witvrouw, A., Yang, S., Thorborg, J., Tiedje, N. S., & Hattel, J. H. (2019). Keyhole-induced porosities in Laser-based powder bed fusion (L-PBF) of Ti6Al4V: High-fidelity modelling and experimental validation. Additive Manufacturing, 30(July), 100835. https://doi.org/10.1016/j.addma.2019.100835
  • Dinda, G. P., Dasgupta, A. K., & Mazumder, J. (2012). Texture control during laser deposition of nickel-based superalloy. Scripta Materialia, 67(5), 503-506.
  • Etsion, I. (2005). State of the art in laser surface texturing. Journal of Tribology, 127(1), 248-253.
  • Gan, Z., Yu, G., He, X., & Li, S. (2017). Numerical simulation of thermal behavior and multicomponent mass transfer in direct laser deposition of Co-base alloy on steel. International Journal of Heat and Mass Transfer, 104, 28-38.
  • Hirano, K., Fabbro, R., & Muller, M. (2011). Experimental determination of temperature threshold for melt surface deformation during laser interaction on iron at atmospheric pressure. Journal of Physics D: Applied Physics, 44(43). https://doi.org/10.1088/0022-3727/44/ 43/435402
  • Jiao, L., Chua, Z. Y., Moon, S. K., Song, J., Bi, G., & Zheng, H. (2018). Femtosecond laser produced hydrophobic hierarchical structures on additive manufacturing parts. Nanomaterials, 8(8), 601.
  • Knapp, G. L., Raghavan, N., Plotkowski, A., & Debroy, T. (2019). Experiments and simulations on solidification microstructure for Inconel 718 in powder bed fusion electron beam additive manufacturing. Additive Manufacturing, 25, 511-521.
  • Mandal, V., Sharma, S., Singh, S. S., & Ramkumar, J. (2022). Laser surface texturing in powder bed fusion: numerical simulation and experimental characterization. Metals and Materials International, 28(1), 181-196.
  • Mandal, V., Tripathi, P., Kumar, A., Singh, S. S., & Ramkumar, J. (2022). A study on selective laser melting (SLM) of TiC and B4C reinforced IN718 metal matrix composites (MMCs). Journal of Alloys and Compounds, 901, 163527.
  • Mandal, V., Tripathi, P., Sharma, S., Jayabalan, B., Mukherjee, S., Singh, S. S., & Ramkumar, J. (2023). Fabrication of ex-situ TiN reinforced IN718 composites using laser powder bed fusion (L-PBF): Experimental characterization and high-fidelity numerical simulations. Ceramics International.
  • Otero, N., Romero, P., Gonzalez, A., & Scano, A. (2012). Surface texturing with laser micro cladding to improve tribological properties. Journal of Laser Micro/Nanoengineering, 7(2).
  • Romero, P., Otero, N., González, A., García, G., & Scano, A. (2011). Additive generation of surface microstructures for fluid-dynamic applications by using single-mode fibre laser assisted microcladding. Physics Procedia, 12, 268-277.
  • Sarker, A., Tran, N., Rifai, A., Elambasseril, J., Brandt, M., Williams, R., Leary, M., & Fox, K. (2018). Angle defines attachment: Switching the biological response to titanium interfaces by modifying the inclination angle during selective laser melting. Materials & Design, 154, 326-339.
  • Sharma, S., Mandal, V., Ramakrishna, S. A., & Ramkumar, J. (2019). Numerical simulation of melt pool oscillations and protuberance in pulsed laser micro melting of SS304 for surface texturing applications. Journal of Manufacturing Processes, 39, 282-294.
  • Simonelli, M., Tse, Y. Y., & Tuck, C. (2014). On the texture formation of selective laser melted Ti-6Al-4V. Metallurgical and Materials Transactions A, 45(6), 2863-2872.
  • Wang, M., Wu, Y., Lu, S., Chen, T., Zhao, Y., Chen, H., & Tang, Z. (2016). Fabrication and characterization of selective laser melting printed Ti–6Al–4V alloys subjected to heat treatment for customized implants design. Progress in Natural Science: Materials International, 26(6), 671-677.
  • Wei, H. L., Mazumder, J., & DebRoy, T. (2015). Evolution of solidification texture during additive manufacturing. Scientific Reports, 5(1), 1-7.
  • Zhou, X., Li, K., Zhang, D., Liu, X., Ma, J., Liu, W., & Shen, Z. (2015). Textures formed in a CoCrMo alloy by selective laser melting. Journal of Alloys and Compounds, 631, 153-164.

Abstract Views: 60

PDF Views: 0




  • Numerical and experimental study of micro-convex dimple developed by laser additive manufacturing for surface applications

Abstract Views: 60  |  PDF Views: 0

Authors

Vijay Mandal
Indian Institute of Technology Kanpur, India
Vikas Tiwari
Indian Institute of Technology Kanpur, India
Moloy Sarkar
Indian Institute of Technology Kanpur, India
Sudhanshu S. Singh
Indian Institute of Technology Kanpur, India
J. Ramkumar
Indian Institute of Technology Kanpur, India

Abstract


Surface texturing using laser is one such technique exhaustively used for enhancing the surface properties of the components. In this work, a 2D FEM is built to simulate the thermo-fluidic phenomena of surface texturing in the preplaced IN718 powder. Transient heat transfer and fluid flow were used to predict the temperature and velocity fields. Experiments are conducted to develop micro-convex dimple texture on the surface, which usually enhances the surface hydrophobicity and tribological properties. The experimental and numerical results are in good agreement and reveal that with increase in the number of pulses, the height of the micro-convex dimples decreases.

Keywords


Additive Manufacturing, Convex Dimple, Texture, Simulation, Melt Pool Oscillations.

References