Manufacturing Technology Today

Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

Effect of Mean Stress, Stress Concentration and Inclusion on Fatigue of Different Materials


Affiliations
1 Mechanical Engineering Department, St. Vincent Pallotti College of Engineering and Technology, Nagpur, Maharashtra, India
     

   Subscribe/Renew Journal


Fatigue properties of materials are considered as an important parameter while selection of materials. Predominant material properties play an important role in estimating the remaining service life of critical components. The most common phenomenon of damaging metallic materials is fatigue. The fatigue is weakening of material caused by repeating & heavy loads. This is gradual and local damage to the structure that occurs when the material is periodically loaded. Fatigue may result in cracks which may cause fracture of material after sufficient number of fluctuations. Therefore, prevention of material from fatigue cracking is necessary. The fatigue crack develop due to parameters such as mean stress, stress concentration and inclusion were discussed. This paper reviews various experiment carried by different researchers on effect of mean stress, stress concentration and inclusion on fatigue of different materials were analyzed, studied and presented in this paper. The purpose is to identify effects of parameter such as mean stress, stress concentration and inclusion on fatigue to increase material resistance in various conditions.

Keywords

Fatigue, Mean Stress & Prediction of Life, Stress Concentration & Inclusion.
User
Subscription Login to verify subscription
Notifications
Font Size

  • Dowling, Norman E. (2013). Mechanical Behaviour of Materials (4th ed.). Pearson.

  • Talrya, R. (1981). Fatigue of composite materials, damage mechanism and fatigue life diagram. Proceedings of the Royal Society A: Mathematical, Physical and Engineering Sciences. 378(1775), 461-475.

  • Hammouda, M. M., Smith, R. A., & Miller, K. J. (1979). Elastic-Plastic fracture mechanics for initiation and propagation of notch fatigue cracks. Fatigue of Engineering Materials and Structures. 2, 139-154 .

  • Deshpande, V.S., Needleman, A., Vander Giessen, E. (2002). Discrete dislocation modeling of fatigue crack propagation. Acta materialia. 50, 831-846.

  • Melters pedersen, Mikkel., Department of Engineering, Aarhus University.(2018). Introduction to Metal Fatigue-Concept and Engineering Approaches.

  • Zerbst U. , Madia M. , Klinger C. , Bettge D. & Murakami Y. (2019). Defects as a ischolar_main cause of fatigue failure of metallic components. I: basics aspects. Engineering and failure analysis. 97, 777-792.

  • Zerbst, U. , Madia, M. , Klinger , C. , Bettge D., Murakami, Y. (2019) Defects as a ischolar_main cause of fatigue failure of metallic components.II: Non-metallic inclusions. Engineering and failure analysis. 98, 228-239.

  • Ince, A. (2016). A mean stress correction model for tensile and compressive mean stress fatigue loading. Fatigue and fracture of engineering material and structure. 1-10.

  • Zhu, S. P., Lei, Q., Huang, H. Z., Yang, Y. J., & Peng, W. (2017). Mean stress effect correction in strain energy-based fatigue life prediction of metals. International Journal of Damage Mechanics, 26(8), 1219–1241. https://doi.org/10.1177/1056789516651920

  • Kamaya, M., & Kawakubo, M. (2015). Mean stress effect on fatigue strength of stainless steel. International Journal of Fatigue, 74, 20–29. https://doi.org/10.1016/j.ijfatigue.2014.12.006

  • Kumbhar, Swapnil V., & Tayade, K.M. (2014). A case study on effect of mean stress on fatigue life. International Journal of Engineering Development and Research. 2 (1), 304-308.

  • Kwofie, S. (2001). An exponential stress function for predicting fatigue strength life due to mean stress. International journal of fatigue. 23, 829-836.

  • Meng, Weiying., Xie, Liyang., Zhang, Yu., Wang, Yawen., Sun, Xiaofang., & Zhang, Shijian. (2018). Effect of Mean Stress on the Fatigue life prediction of Notch Fiber-Reinforced 2060 Al-Li Alloy Laminates under Spectrum Loading. Advances in material science and engineering. 1-16.

  • Gedon, Mike. (2013) effect of stress concentration on fatigue life. Material brush performance alloys technical tidbits. N060-December, 1-2.

  • Wahl, A.M., & Beeuwkes, R., East Pittsburg, PA.,(n.d). stress concentration on products by holes and notches. Transaction of the American society of mechanical engineers APM-56-11, 617-625.

  • Mallick, P.K. (1988). effects of hole stress concentration and its mitigation on the tensile strength of sheet moulding compound (SMC-R50) composites. Composites. 19(4), 283-287.

  • Beber, V. C., Schneider, B., & Brede, M. (2018). On the fatigue behavior of notched structural adhesives with considerations of mechanical properties and stress concentration effects. In Procedia Engineering, 213, 459–469). Elsevier Ltd. https://doi.org/10.1016/j.proeng.2018.02.045

  • Arola, D., & Williams, C. L. (2002). Estimating the fatigue stress concentration factor of machined surfaces. International Journal of Fatigue, 24(9), 923–930. https://doi.org/10.1016/S0142-1123(02)00012-9

  • Furnish, T. A., Boyce, B. L., Sharon, J. A., O’Brien, C. J., Clark, B. G., Arrington, C. L., & Pillars, J. R. (2016). Fatigue stress concentration and notch sensitivity in nanocrystalline metals. Journal of Materials Research, 31(6), 740–752. https://doi.org/10.1557/jmr.2016.66.

  • Strzelecki, P., Mazurkiewicz, A., Musiał, J., Tomaszewski, T., & Słomion, M. (2019). Fatigue life for different stress concentration factors for stainless steel 1.4301. Materials, 12(22). https://doi.org/10.3390/ma12223677

  • Akita, M., & Tokaji, K. (2006). Effect of carburizing on notch fatigue behaviour in AISI 316 austenitic stainless steel. Surface and Coatings Technology, 200(20–21), 6073–6078. https://doi.org/10.1016/j.surfcoat.2005.09.018.

  • Pachoud, A. J., Manso, P. A., & Schleiss, A. J. (2017). New parametric equations to estimate notch stress concentration factors at butt welded joints modeling the weld profile with splines. Engineering Failure Analysis. 72, 11–24. https://doi.org/10.1016/j.engfailanal.2016.11.006

  • Zhang, Mingyue., Gou, Guoqing., Hang, Zongqiu., & Chen, Hui. (2017). Effect of stress concentration on the fatigue strength of A7N015-TS welded joint. International journal of Modern Physics B. 31,(16-19), 1-7.

  • Milošević, I., Garb, C., Winter, G., Grün, F., & Kober, M. (2017). Effects of Inclusions on the Very High Cycle Fatigue Properties of a High Strength Martensitic Steel within the Transition Area. In Procedia Structural Integrity (Vol. 7, pp. 327–334). Elsevier B.V. https://doi.org/10.1016/j.prostr.2017.11.096

  • Yakura, Ryota., Matsuda, Mariko., Sakai, Tatsuo., Veno, Akira. (2017). Effects of inclusion size of fatigue properties in very high cycle region of low alloy steel used for solid crankshaft. Kobeko Technology Review. 35, 7-13.

  • Dugic I., Berndt R., Josefsson S., Hedström M. (2018) Non-metallic Inclusion and Their Effect on Fatigue Strength for Case-Hardened Carbon Steel in Gears. In: & Materials Society T. (eds) TMS 2018 147th Annual Meeting & Exhibition Supplemental Proceedings. TMS 2018. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-319-72526-0_12.

  • Karr, U., Schönbauer, B., Fitzka, M., Tamura, E., Sandaiji, Y., Murakami, S., & Mayer, H. (2019). Inclusion initiated fracture under cyclic torsion very high cycle fatigue at different load ratios. International Journal of Fatigue, 122, 199–207. https://doi.org/10.1016/j.ijfatigue.2019.01.015

  • Spriestersbach, D., Grad, P., & Kerscher, E. (2014). Influence of different non-metallic inclusion types on the crack initiation in high-strength steels in the VHCF regime. International Journal of Fatigue, 64, 114–120. https://doi.org/10.1016/j.ijfatigue.2014.03.003

  • Sun, C., Lei, Z., Xie, J., & Hong, Y. (2013). Effects of inclusion size and stress ratio on fatigue strength for high-strength steels with fisheye mode failure. International Journal of Fatigue, 48, 19–27. https://doi.org/10.1016/j.ijfatigue.2012.12.004

  • McDowell, D.L. (2010). Microstructural inclusion influence on fatigue of a cast A356 aluminium alloy. Metallurgy and Materials Transcations A. 41A, 356-363.

  • Deng, Qing Ming., Bhatti, Nadeem., Yin, Xiaochun., & Wahab, Magd Abdel. (2018).Numerical Modeling of the effect of randomly distributed inclusions on fretting fatigue induced stress in metal. Metals. 8(10), 836, 1-20.


Abstract Views: 266

PDF Views: 0




  • Effect of Mean Stress, Stress Concentration and Inclusion on Fatigue of Different Materials

Abstract Views: 266  |  PDF Views: 0

Authors

Pravin S. Nerkar
Mechanical Engineering Department, St. Vincent Pallotti College of Engineering and Technology, Nagpur, Maharashtra, India
Sanket J. Tawale
Mechanical Engineering Department, St. Vincent Pallotti College of Engineering and Technology, Nagpur, Maharashtra, India
Prachit P. Shrikhande
Mechanical Engineering Department, St. Vincent Pallotti College of Engineering and Technology, Nagpur, Maharashtra, India
Prajwal P. Pophale
Mechanical Engineering Department, St. Vincent Pallotti College of Engineering and Technology, Nagpur, Maharashtra, India

Abstract


Fatigue properties of materials are considered as an important parameter while selection of materials. Predominant material properties play an important role in estimating the remaining service life of critical components. The most common phenomenon of damaging metallic materials is fatigue. The fatigue is weakening of material caused by repeating & heavy loads. This is gradual and local damage to the structure that occurs when the material is periodically loaded. Fatigue may result in cracks which may cause fracture of material after sufficient number of fluctuations. Therefore, prevention of material from fatigue cracking is necessary. The fatigue crack develop due to parameters such as mean stress, stress concentration and inclusion were discussed. This paper reviews various experiment carried by different researchers on effect of mean stress, stress concentration and inclusion on fatigue of different materials were analyzed, studied and presented in this paper. The purpose is to identify effects of parameter such as mean stress, stress concentration and inclusion on fatigue to increase material resistance in various conditions.

Keywords


Fatigue, Mean Stress & Prediction of Life, Stress Concentration & Inclusion.

References