Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

A Review on Arc Welding of Super Duplex Stainless Steel (SDSS) 2507


Affiliations
1 Department of Mechanical Engineering, National Institute of Technology Patna, Bihar, India
     

   Subscribe/Renew Journal


Super Duplex Stainless Steels (SDSS) are playing an important role in mechanical, marine, gas industries and power plant. Welding is an important joining process involved in the construction of industrial structures. Selection of the welding method is a difficult task because the imbalance of austenite / ferrite ratio results in solidification cracking, reduce corrosion resistance and reduced ductility. Arc welding process like GTAW, GMAW and PAW are available to join the SDSS economically. The primary objective of this paper is to compare various arc welding processes and its welding parameters (welding speed, welding current, welding voltage etc.) for the joints of a thin sheet of SDSS 2507. Effects of SDSS alloying elements (Cr, Mo, Ni and N) on intermetallic phases is also discussed. This study can help to find out the best arc welding process and their welding parameter on phase balance to join the SDSS 2507.

Keywords

SDSS, Corrosion Resistance, Arc Welding, Thin Sheet.
User
Subscription Login to verify subscription
Notifications
Font Size

  • Valiente Bermejo, M. A., Hurtig, K., Eyzop,D & Karlsson, L. (2019). A New Approach to the Study of Multi-Pass Welds–Microstructure and Properties of Welded 20-mm-Thick Super duplex Stainless Steel. Applied Sciences. 9(6), 1050.
  • M. Mohammed Asif, Kulkarni Anup Shrikrishna, P.Sathiya & Sunkulp Goel.(2015). The impact of heat input on the strength, toughness, microhardness, microstructure and corrosion aspects of friction welded duplex stainless steel joints, Journal of Manufacturing Processes. 18, 92–106.
  • Anand, Birendra Kumar Barik, K.Tamilmannan & P.Sathiya.(2015). Artificial neural network modeling studies to predict the friction welding process parameters of Incoloy 800H joints. Engineering Science and Technology: An International Journal, 18 394-407.
  • Korra, N. N., Vasudevan, M., & Balasubramanian, K. R.(2015). Multi-objective optimization of activated tungsten inert gas welding of duplex stainless steel using response surface methodology. The International Journal of Advanced Manufacturing Technology, 77(1-4), 67-81.
  • Hosseini, V. A., Hurtig, K., Eyzop, D., Östberg, A., Janiak, P., & Karlsson, L.(2019). Ferrite content measurement in super duplex stainless steel welds. Welding in the World. 63(2), 551-563.
  • Korra, N. N., Balasubramanian, K., & Vasudevan, M..(2015). Optimization of activated tungsten inert gas welding of super duplex alloy 2507 based on experimental results. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture. 229(8), 1407–1417.
  • KoleniČ, F., Kovac, L., & Drimal, D. (2011) Effect of laser welding conditions on the austenite/ ferrite ratio in duplex stainless steel 2507 welds. Welding in the World, 55(5-6), 19-25.
  • Pradeep, G. M., Ganesh, S., Aswin, M. R., & Anand, V. (2019) A Review on Various Pipe Line Welding Processes in Oil and Gas Industry. Engineering Reports, 2(1), 1-6.
  • Karpagaraj, A., Shanmugam, N. S., & Sankaranarayanasamy, K.(2019). Experimental investigations and numerical prediction on the effect of shielding area and post flow time in the GTAW of CP Ti sheets. The International Journal of Advanced Manufacturing Technology. 101(9-12), 2933-2945.
  • Bermejo, M. V., Karlsson, L., Svensson, L. E., Hurtig, K., Rasmuson, H., Frodigh, M., & Bengtsson, P. (2015). Effect of shielding gas on welding performance and properties of duplex and super duplex stainless steel welds. Welding in the World, 59(2), 239-249.
  • Korra, N. N., Vasudevan, M., & Balasubramanian, K. R. (2016). Optimization of A-TIG welding of duplex stainless-steel alloy 2205 based on response surface methodology and experimental validation. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications.230(4), 837-846.
  • Kimapong, K., & Triwanapong, S. (2019). Effect of GMAW Shielding Gas on Tensile Strength of Dissimilar SS400 Carbon Steel and SUS304 Stainless Steel Butt Joint. In Materials Science Forum, 950, 70-74. Trans Tech Publications.
  • Wang, F., Hou, W. K., Hu, S. J., KannateyAsibu, E., Schultz, W. W., & Wang, P. C. (2003). Modeling and analysis of metal transfer in gas metal arc welding. Journal of Physics D: Applied Physics, 36(9), 1143.
  • Stützer, J., Totzauer, T., Wittig, B., Zinke, M., & Jüttner, S.(2019). GMAW Cold Wire Technology for Adjusting the Ferrite–Austenite Ratio of Wire and Arc Additive Manufactured Duplex Stainless Steel Components. Metals, 9(5), 564.
  • Taban, E.(2008). Toughness and microstructural analysis of superduplex stainless steel joined by plasma arc welding. Journal of materials science.43(12), 4309-4315.
  • Migiakis, K., & Papadimitriou, G. D. (2009). Effect of nitrogen and nickel on the microstructure and mechanical properties of plasma welded UNS S32760 super-duplex stainless steels. Journal of materials science,. 44(23), 6372-6383.
  • Taban, E., & Kaluc, E. Welding (2011). Behaviour of duplex and superduplex stainless steels using laser and plasma arc welding processes. Welding in the World. 55(7-8), 48-57.
  • Taban, E.(2008). Joining of duplex stainless steel by plasma arc, TIG, and plasma Arc+ TIG welding processes. Materials and Manufacturing Processes,. 23(8), 871-878.
  • Hoefer, K., Nitsche, A., Abstoss, K. G., Ertugrul, G., Haelsig, A., & Mayr, P. (2019). MultiMaterial additive manufacturing by 3D plasma metal deposition for graded structures of super duplex alloy 1.4410 and the austenitic corrosion resistant alloy 1.4404. JOM, .71(4), 1554-1559.
  • Srinivas, K., Vundavilli, P. R., & Hussain, M. M. (2019). Non-linear modeling of mechanical properties of plasma arc welded Inconel 617 plates. Materials Testing. 61(8), 770-778.
  • Hariharan, S. J., Vigneshwar, M., Selvamani, S. T., Shanmugam, K., & Palanikumar, K. (2019). Optimizing the Plasma Arc Welding Process Parameters to Attain the Minimum Corrosion Rate in the AISI 409M grade Ferritic Stainless Steel Autogenous Joints. Materials Today: Proceedings. 16, 1259-1270.
  • Hosseini, V. A., Wessman, S., Hurtig, K., & Karlsson, L. (2016). Nitrogen loss and effects on microstructure in multipass TIG welding of a super duplex stainless steel. Materials & Design. 98, 88-97.
  • Verma, J., & Taiwade, R. V.(2017). Effect of welding processes and conditions on the microstructure, mechanical properties and corrosion resistance of duplex stainless steel weldments—A review. Journal of Manufacturing Processes. 25, 134-152.
  • García-García D.M., García-Antón J., IgualMu¬ñoz A., & Blasco-Tamarit E.(2006). Effect of cavitation on the corrosion behaviour of welded and non-welded duplex stainless steel in aqueous LiBr solutions. Corrosion Science. 48, 2380–2405.
  • Yang, Y., Wang, Z., Tan, H., Hong, J., Jiang, Y., Jiang, L., & Li, J. (2012). Effect of a brief postweld heat treatment on the microstructure evolution and pitting corrosion of laser beam welded UNS S31803 duplex stainless steel. Corrosion Science, 65, 472–480. https://doi.org/10.1016/j.corsci.2012.08.054
  • Pekkarinen J., & Kujanpää V. (2010) .The effects of laser welding parameters on the microstructure of ferritic and duplex stainless steels welds. Physics Procedia. 5, 517–523.
  • Migiakis K., & Papadimitriou G.D.(2009). Effect of nitrogen and nickel on the microstructure and mechanical properties of plasma welded UNS S32760 super-duplex stainless steels. Journa of Materials Science. 44, 6372–6383.
  • Pettersson C., & Sven-ÅkeFager. (1994). Welding practice for the Sandvik duplex stainless steels SAF 2304, SAF 2205 and SAF 2507. Sandvik Steel; S-881, 1–14.
  • Tavara S.A., Chapetti M.D., Otegui J.L., & Manfredi C. (2001). Influence of nickel on the susceptibility to corrosion fatigue of duplex stainless steel welds. International Journal of Fatigue. 23, 619–626.
  • Paulraj, P., & Garg, R. (2015). Effect of intermetallic phases on corrosion behavior and mechanical properties of duplex stainless steel and super-duplex stainless steel. Advances in Science and Technology Research Journal, 9(27).
  • Liou H., Pan Y., Hsieh R., & Tsai W. (2001). Effects of alloying elements on the mechanical properties and corrosion behaviors of 2205 duplex stainless steels. Journal of Materials Engineering & Performances. 10(2), 231–241.
  • Gunn R., (Ed.) (1997). Duplex stainless steels: microstructure, properties and applications. Elsevier.
  • Deng B., Wang Z., Jiang Y., Sun T., Xu J., & Li J.(2009). Effect of thermal cycles on the corrosion and mechanical properties of UNS S31803 duplex stainless steel. Corrosion Science. 51, 2969–2975.
  • Sathiya P., Aravindan S., Soundararajan R., & NoorulHaq, A. (2008). Effect of shielding gases on mechanical and metallurgical properties of duplex stainless-steel welds. Journal of Material Science. 44, 114–121.
  • Hanninen H., Romu J., Ilola R., Tervo J., & Laitinen A.(2001). Effects of processing and manufacturing of high nitrogen-containing stainless steels on their mechanical , corrosion and wear properties. Journal of Materials Processing Technology. 117, 424–430.
  • Lothongkum G., Wongpanya P., Morito S., Furuhara T., & Maki T.(2006). Effect of nitrogen on corrosion behavior of 28Cr–7Ni duplex and microduplex stainless steels in air-saturated 3.5 wt% NaCl solution. Corrosion Science. 48, 137–153.
  • Huang C.S., & Shih C.C.(2005). Effects of nitrogen and high temperature aging on σ phase precipitation of duplex stainless steel. Materials Science and Engineering: A. 402, 66–75.
  • Zucato I., Moreira M.C., Machado I.F., & Giampietri S. M. (2002). Microstructural characterization and the effect of phase transformations on toughness of the UNS S31803 duplex stainless steel aged treated at 850 °C. Materials Research. 5,385–389.
  • Topolska S., & Labanowski J.(2009). Effect of microstructure on impact toughness of duplex and superduplex stainless steels. Journal of Achievement in Materials & Manufacturing Engineering. 36(2),142–149.
  • Lo, K.H., Shek C.H., Lai J.K.L.(2009). Recent developments in stainless steels. Materials Science & Engineering:R: Reports. 65(4-6), 39–104.
  • Martins M., & CastelettiL, C. (2005). Effect of heat treatment on the mechanical properties of A 890 Gr6A super duplex stainless steel. Journal of ASTM International. 2(1), 1–14.
  • Karlsson L, Ryen L, & Pak S. (1995). Precipitation of intermetallic phases in 22% Cr duplex stainless weld metals. Welding Research Supplement. 74, 28–40.
  • Li J., Wu T., & Riquier, Y.(1994). A phase precipitation and its effect on the mechanical properties of a super duplex stainless steel. Material Science Engineering: A. 174, 149–156.
  • Pohl M., Storz O., & Glogowski T.(2007). Effect of intermetallic precipitations on the properties of duplex stainless steel. Materials Characterization. 58, 65–71.
  • Olden V., Thaulow C., & Johnsen R. (2008). Modelling of hydrogen diffusion and hydrogen induced cracking in supermartensitic and duplex stainless steels. Materials & Design. 29(10), 1934–1948.

Abstract Views: 320

PDF Views: 0




  • A Review on Arc Welding of Super Duplex Stainless Steel (SDSS) 2507

Abstract Views: 320  |  PDF Views: 0

Authors

Sujeet Kumar
Department of Mechanical Engineering, National Institute of Technology Patna, Bihar, India
A. Karpagaraj
Department of Mechanical Engineering, National Institute of Technology Patna, Bihar, India
Rajesh Kumar
Department of Mechanical Engineering, National Institute of Technology Patna, Bihar, India

Abstract


Super Duplex Stainless Steels (SDSS) are playing an important role in mechanical, marine, gas industries and power plant. Welding is an important joining process involved in the construction of industrial structures. Selection of the welding method is a difficult task because the imbalance of austenite / ferrite ratio results in solidification cracking, reduce corrosion resistance and reduced ductility. Arc welding process like GTAW, GMAW and PAW are available to join the SDSS economically. The primary objective of this paper is to compare various arc welding processes and its welding parameters (welding speed, welding current, welding voltage etc.) for the joints of a thin sheet of SDSS 2507. Effects of SDSS alloying elements (Cr, Mo, Ni and N) on intermetallic phases is also discussed. This study can help to find out the best arc welding process and their welding parameter on phase balance to join the SDSS 2507.

Keywords


SDSS, Corrosion Resistance, Arc Welding, Thin Sheet.

References