Manufacturing Technology Today

Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

Selection and Optimization of Process Parameters of Friction Surfaced Deposits


Affiliations
1 Department of Mechanical Engineering, Gokaraju Rangaraju Institute of Engineering & Technology, Hyderabad, Telangana, India
2 Department of Mechanical Engineering, RVR & JC College of Engineering, Guntur, Andhra Pradesh, India
3 Department of Mechanical Engineering, Institute of Aeronautical Engineering, Dundigal, Hyderabad, Telangana, India
     

   Subscribe/Renew Journal


Friction surfacing is the novel process used for the surface modification process. In this process, frictional heat generated during relative motion of two contact surfaces is used for deposition of one material over the other effectively. The amount heat required for joining is mainly depends on selection of process parameters such as friction pressure, rotational speed of consumable, welding speed and dwell period. In this paper, discussed the various process parameters and the factors considered in selection their levels. The optimum parameters of the deposit are determined by designing 23 experiments for obtaining the desired characteristics i.e., with three factors at two levels for each and measured the responses of each deposit. Performed primary inspection and regression equations are determined for each response such as surface roughness, width, height and bond strengths viz tensile strength and shear strength. Experimental work of friction surfacing is also performed and inspected the quality of the deposit.

Keywords

Friction Surfacing, Interface Properties, Friction Deposits, Process Parameters, Optimization, Solid State Welding.
User
Subscription Login to verify subscription
Notifications
Font Size

  • Wayne M Thomas, Edward D Nicholas TWI England,1990 “Surfacing Method”, U.S Patent no. 4, 959, 241.

  • K.G.K.Murti, K.AshokKumar and A.N.Dhawan“ Exploiting Friction welding for Improving productivity” WRI Journal, vol. 15, no. 3, 85-93.

  • Margam Chadrashekaran, A.W.Batchlor and Sukumar Jana “Friction Surfacing of Metal Coatings on steel and aluminum substrate 'Journal of Materials Processing Technology', 72, 1997, 446-452.

  • A.W. Batchlor, S. Jana, C .P. Koh and C .S .Tan The effect of metal type and multi-layering on friction surfacing, 'Journal of materials processing technology', 57, 1996, 172-181.

  • Horoshi. Tokisue, Kaazuyoshi Katoh, Toshikatsu Ashaina and Toshio Ushiyama: Structural and Mechanical Properties of Multilayer Friction surfaced AL Alloys, From Industrial Technology Nihon University, Nov 78, 2005.

  • Margam Chadrashekaran, A.W. Batchlor and Sukumar Jana Friction Surfacing of Metal Coatings on steel and aluminum substrate, 'Journal of Materials Processing Technology', 72, 1997, 446-452.

  • Benoit Jaworski of frictec “Deposition of aluminum by friction surfacing”, 36 Aluminum International Today Sep/ Oct 2005

  • G.Madhusudhan Reddy, K. Srinivasa Rao and T. Mohandas “Friction Surfacing: Novel Technique for Metal Matrix composite Coatings on Aluminum –Silicon Alloy, 'Surface Engineering', 2008 Vol 000, 1-6.

  • G. Madhusudhan Reddy, K.SrinivasaRao and T.Mohandas “Friction Surfacing of Titanium Alloy with AL Metal Matrix composite, 'Surface Engineering', 2009, 1-8.

  • M.Liu, Z.D.Zou, Y.H.Zhang, S.Y.Qu, X.H.Wang, “Transferring Mechanism of the coating rod in friction surfacing”, Science Direct: Surface and Coating technology, 202, 2008, 1889-1894.

  • I.Voutchkov, B.Jaworski, V.I. Vitanov and G.M.Bedford, “An integrated approach to friction surfacing process optimization process”, Surface Coating and Technology 141, 2001, 26-33

  • V.I. Vitanov, I.I.Voutchkov, Process Parameters Selection for Friction Surfacing Applications using Intelligent Decision Support, 'Journal of materials processing technology', 159, 2005, 27-3

  • V.I. Vitanov, N. Javaid and D.J.Stepheson “Application of response surface methodology for the Optimization of micro friction surfacing process, 'Surface Coating and Technology', 2010.

  • V.I.Vitanov, I.. Voutchkov and G.M. Bedford: Nero fuzzy Approach to process parameters selection for friction surfacing applications, 'Surface Coating and Technology', 140, 2001, 256-262.

  • K.G.K. Murti and S. Surdaresan, Parameter optimization in friction welding dissimilar materials, 'Metal Construction', 15 6, 1983, 331–335.

  • Phillip. J. Ross, “Taguchi Techniques for Quality Engineering”, Tata McGraw-Hill Edition, 2nd Edition, 2008


Abstract Views: 199

PDF Views: 2




  • Selection and Optimization of Process Parameters of Friction Surfaced Deposits

Abstract Views: 199  |  PDF Views: 2

Authors

S. Ravi Sekhar
Department of Mechanical Engineering, Gokaraju Rangaraju Institute of Engineering & Technology, Hyderabad, Telangana, India
V. Chittaranjandas
Department of Mechanical Engineering, RVR & JC College of Engineering, Guntur, Andhra Pradesh, India
D. Govardhan
Department of Mechanical Engineering, Institute of Aeronautical Engineering, Dundigal, Hyderabad, Telangana, India

Abstract


Friction surfacing is the novel process used for the surface modification process. In this process, frictional heat generated during relative motion of two contact surfaces is used for deposition of one material over the other effectively. The amount heat required for joining is mainly depends on selection of process parameters such as friction pressure, rotational speed of consumable, welding speed and dwell period. In this paper, discussed the various process parameters and the factors considered in selection their levels. The optimum parameters of the deposit are determined by designing 23 experiments for obtaining the desired characteristics i.e., with three factors at two levels for each and measured the responses of each deposit. Performed primary inspection and regression equations are determined for each response such as surface roughness, width, height and bond strengths viz tensile strength and shear strength. Experimental work of friction surfacing is also performed and inspected the quality of the deposit.

Keywords


Friction Surfacing, Interface Properties, Friction Deposits, Process Parameters, Optimization, Solid State Welding.

References