Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

Parametric Optimization of Friction Stir Lap Welding of AA5083-AA6082 Using Multi Criteria Decision Making Method


Affiliations
1 Department of Mechanical Engineering, S.V.U College of Engineering, Tirupathi, Andhra Pradesh, India
     

   Subscribe/Renew Journal


Friction Stir weld joint exhibits better quality and properties compared to other fusion welding techniques. Dissimilar lap joining process is considered as a challenge when compared to welding of similar materials due to variations in the chemical composition and mechanical properties of the joining materials. In this project AA 6082-T6 and AA 5083-H111 are joined in lap joint configuration using H13 tool steel with taper threaded pin profile by FSLW as per Taguchi design. Process parameters considered are Tool Rotational Speed, Welding Speed and Tool Tilt Angle. FSLW is conducted on Knee Type Vertical Milling machine FN2V. Mechanical properties like Shear Strength, Peak Load and Elongation are measured by shear tensile test. Hardness at the weld zone is also determined by Vickers Hardness test. Multiple responses are optimized by using TOPSIS method and best Process Parameters are evaluated.


Keywords

Lap Joint, H13 Tool Steel, FSLW, Process Parameters, Shear Tensile Test, Hardness Test, TOPSIS.
User
Subscription Login to verify subscription
Notifications
Font Size

  • Fersini, D; Pirondi A: Fatigue Behaviour of Al2024-T3 Friction Stir Welded Lap Joints, ‘Engineering Fracture Mechanics’, vol. 74, 2007, 468-480.
  • Bisadi, H; Tour M; Tavakoli A: The Influence of Process Parameters on Microstructure and Mechanical Properties of Friction Stir Welded Al 5083 Alloy Lap Joint, 'American Journal of Materials Science', vol. 1 no. 2, 2011, 93-97.
  • Mohamed F. El-Santawy; Ahmed AN:A SDV-MOORA Technique for Solving Multi-Criteria Decision Making Problems with No Preference, ‘Life Science Journal’, 2012
  • Mandeep Singh Sidhu; Sukhpal Singh Chatha: Friction Stir Welding - Process and its Variables: A Review, ‘International Journal of Emerging Technology and Advanced Engineering’, vol. 2, no. 12, December 2012.
  • Hema Pothur; Gangadhar, SM; Ravindranth, K: Influence of Friction Stir Welding Parameters on the Micro Structural and Mechanical Properties of Aluminum Alloy 6061, ‘International Journal of Applied Engineering Research’, vol 7, no. 8, 2012, 907-916
  • Gadakh VS: Parametric Optimization of Wire Electrical Discharge Machining using Topsis Method, ‘Advances In Production Engineering & Management’, ISSN 1854-6250, vol. 7, no. 3, 2012, 157-164.
  • Hema Pothur; Gangadhar, SM; Ravindranth, K: Influence Of Friction Stir Welding Parameters On The Micro Structural And Mechanical Properties Of Aluminum Alloy 6061, ‘International Journal Of Applied Engineering Research’, vol 7, no. 8, 2012, 907-916.
  • Babu; Janaki Ram GD; Venkitakrishnan PV; Madhusudhan Reddy G; Prasad Rao K: Microstructure and Mechanical Properties of Friction Stir LapWelded Aluminum Alloy AA2014 ‘Journal of Material Science and Technology’, vol. 28, no. 5, 2012, 414-426
  • Hema, P; Kanakaraja, D; Ravindranath, K: Comparative Studyon Different Pin Geometries Of Tool Profile In FrictionStir Welding Using Artificial Neural Networks, ‘International Journal Of Mechanical Engineering and Technology (IJMET)’, ISSN 0976-6340 (Print), ISSN 0976 - 6359 (Online) vol. 4, no. 2, March - April, 2013, 245-253.
  • Sadeesh P; Venkatesh Kannan M; Rajkumar V; Avinash P; Arivazhagan N; Devendranath Ramkumar K; Narayanan Sa: Studies on Friction Stir Welding of AA 2024 and AA 6061 Dissimilar Metals, ‘7th International Conference on Materials for Advanced Technology, 'Procedia Engineering’, vol. 75, 2014, 145-149.
  • Kesharwania, RK; Panda, SK; Pal, SK: Multi Objective Optimization of Friction Stir Welding Parameters for Joining of Two Dissimilar Thin Aluminum Sheets, ‘Procedia Materials Science’, vol. 6, 2014, 178-187.
  • Balasubramaniyan Singaravel; Thangiah Selvaraj: Optimization of Machining Parameters in Turning Operation using Combined TOPSIS and AHP Method, ISSN: 1330-3651, 2014.
  • Grimma, S; Schulzeb; Silvaa, A; Gobela, G; Standfussa, J; Brennera, B; Beyera, E; Fusselb U; Friction Stir Welding of Light Metals for Industrial Applications, ‘Materials Today: Proceedings’, vol. 2, Supplement 1, 2015, S169 - S178.
  • Joseph Achebo; Monday Omoregie: Application of Multi-Criteria Decision Making Optimization Tool for Determining Mild Steel Weld Properties and Process Parameters Using the TOPSIS, ‘International Journal of Materials Science and Applications’, 2015, 149-158.
  • Arun M; Amachandran K: Effect of Welding Process on Mechanical And Metallurgical Properties of AA6061 Aluminium Alloy Lap Joint, ‘International Journal of Mechanical Engineering and Research’, ISSN 0973-4562, vol. 5, no.1, 2015.
  • Mahesh Teli; Yagnesh B Chauhan: Parametric Optimization of Friction Stir Lap Welding of Aa2024-Aa7075 using Taguchi Method, ‘International Journal for Technological Research in Engineering’, 2016.
  • Senthil Kumar Velukkudi; Santhanam Lokesh Rathinaraj: Multi Response Optimization of Submerged Friction Stir Welding Process Parameters using TOPSIS Approach, ‘Imece 2015 Houston', Texas, 2016, 13-19.

Abstract Views: 238

PDF Views: 3




  • Parametric Optimization of Friction Stir Lap Welding of AA5083-AA6082 Using Multi Criteria Decision Making Method

Abstract Views: 238  |  PDF Views: 3

Authors

P. Hema
Department of Mechanical Engineering, S.V.U College of Engineering, Tirupathi, Andhra Pradesh, India
P. Yamini Priya
Department of Mechanical Engineering, S.V.U College of Engineering, Tirupathi, Andhra Pradesh, India
M. Reddeiah
Department of Mechanical Engineering, S.V.U College of Engineering, Tirupathi, Andhra Pradesh, India

Abstract


Friction Stir weld joint exhibits better quality and properties compared to other fusion welding techniques. Dissimilar lap joining process is considered as a challenge when compared to welding of similar materials due to variations in the chemical composition and mechanical properties of the joining materials. In this project AA 6082-T6 and AA 5083-H111 are joined in lap joint configuration using H13 tool steel with taper threaded pin profile by FSLW as per Taguchi design. Process parameters considered are Tool Rotational Speed, Welding Speed and Tool Tilt Angle. FSLW is conducted on Knee Type Vertical Milling machine FN2V. Mechanical properties like Shear Strength, Peak Load and Elongation are measured by shear tensile test. Hardness at the weld zone is also determined by Vickers Hardness test. Multiple responses are optimized by using TOPSIS method and best Process Parameters are evaluated.


Keywords


Lap Joint, H13 Tool Steel, FSLW, Process Parameters, Shear Tensile Test, Hardness Test, TOPSIS.

References