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Parametric Optimization of Submerged ARC Welding Using L9 Orthogonal Array


Affiliations
1 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani, West Bengal, India
2 Department of Mechanical Engineering, Jadavpur University, Kolkata, India
     

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Submerged arc welding process is usually employed for welding of thick workpieces. Quality of submerged arc welded components depends on various factors. Selection of appropriate process parameters for joining metallic components is needed to obtain sound weldment. Many researchers carried out investigations to find out appropriate process conditions to obtain quality submerged arc welded components with typical applications. In the present work, Taguchi's L9 orthogonal array is used to find out the parameter combinations of the experiments to perform. Weld current, weld speed and type of flux are varied to three levels to find out the appropriate condition to obtain desired bead-on-plate quality within the domain of experimental conditions chosen. It is found out that at a weld current of 400 A, welding speed of 450 mm/min and with flux with basicity index of 1.2, desired weld deposition can be obtained.

Keywords

Welding, Submerged ARC Welding, Orthogonal Array, Optimization, Process Parameter Selection, Bead-On-Plate Weld Deposition, Flux.
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  • Parametric Optimization of Submerged ARC Welding Using L9 Orthogonal Array

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Authors

Md. Ismail
Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani, West Bengal, India
Asish Bandyopadhyay
Department of Mechanical Engineering, Jadavpur University, Kolkata, India
Santanu Das
Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani, West Bengal, India

Abstract


Submerged arc welding process is usually employed for welding of thick workpieces. Quality of submerged arc welded components depends on various factors. Selection of appropriate process parameters for joining metallic components is needed to obtain sound weldment. Many researchers carried out investigations to find out appropriate process conditions to obtain quality submerged arc welded components with typical applications. In the present work, Taguchi's L9 orthogonal array is used to find out the parameter combinations of the experiments to perform. Weld current, weld speed and type of flux are varied to three levels to find out the appropriate condition to obtain desired bead-on-plate quality within the domain of experimental conditions chosen. It is found out that at a weld current of 400 A, welding speed of 450 mm/min and with flux with basicity index of 1.2, desired weld deposition can be obtained.

Keywords


Welding, Submerged ARC Welding, Orthogonal Array, Optimization, Process Parameter Selection, Bead-On-Plate Weld Deposition, Flux.



DOI: https://doi.org/10.22485/jaei%2F2013%2Fv83%2Fi1%2F119918