Indian Welding Journal

Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

Review of Hybrid Joining Technologies:Classification of the Processes and Advances in Hybridization


Affiliations
1 Department of Mechanical Engineering, University Institute of Engineering & Technology, MDU, Rohtak-124001, Haryana, India
     

   Subscribe/Renew Journal


Industries which produce structural components have recently shown remarkable interest for the hybrid joining techniques due to their sheer benefits as compared to the fundamental welding methods. The hybrid welding process has vast potential by extending applications of different fields like laser, plasma, arc, and adhesives. As a fringe benefit, it provides considerable advantages like better weld quality and higher efficiency of joints. This study delineates the basic principles, methods and usages of plethora of hybrid joining processes. Various hybrid joining techniques are introduced and their outcomes from vast literature are studied to find the scope of this technology for commercial applications. In every field, to go further for new developments, the literature survey is the very initial step to have a look at different approaches and to select the topic to be studied and investigated. The main argument of this review paper is to understand the latest technologies in the area of hybrid joining techniques, their improved utility in various industrial applications and identification of some areas for further research.

Keywords

Hybridization, Joining Technique, Welding, Joint Strength, Process Parameter.
User
Subscription Login to verify subscription
Notifications
Font Size

  • Emmelmann C, Kirchhoff M, Petri N (2011); Development of Plasma-Laser-Hybrid Welding Process, Physics Procedia, 12, 194-200.

  • Moller F, Thomy C, (2013); Interaction effects between laser beam and plasma arc in hybrid welding of aluminum. Physics Procedia 41, 81-89.

  • Uwe R, Stefan J, Markus S, Oleg M, Eduardo R (2012); Laser Beam Sub-merged Arc Hybrid Welding. Physics Procedia 39, 75-83.

  • Uwe R, Simon O, Michael M, Stefan J (2011); Laser Beam Submerged Arc Hybrid Welding. Physics Procedia 12, 179-187.

  • Gang S, Liming L, Peichong W (2006); Overlap welding of magnesium AZ31B sheets using laser-arc hybrid process. Materials Science and Engineering A. 312-319.

  • Fortunato A, Campana G, Ascari A, Tani G, Tomesani L (2007); The influence of arc transfer mode in hybrid laser - MIG welding. Journal of Materials Processing Technology, 111-113.

  • Gu X, Li H, Yang L, Gao Y (2013); Coupling mechanism of laser and arcs of laser-twin-arc hybrid welding and its effect on welding process. Optics & Laser Technology, 246-253.

  • Campana G, Fortunato A, Ascari A, Tani G, Tomesani L (2007); The influence of arc transfer mode in hybrid laser-MIG welding. Journal of Materials Processing Technology, 111-113.

  • Kim C-H, Ahn YN, Lee KB (2012); Droplet transfer during conventional gas metal arc and plasma-gas metal arc hybrid welding with Al 5183 filler metal. Current Applied Physics, S178- S183.

  • Choi DH, Lee CY, Ahn BW (2011); Hybrid Friction Stir Welding of High-carbon Steel. J. Mater. Sci. Technol., 127-130.

  • Chang WS, Rajesh SR, Chun CK, Kim H-J (2011); Microstructure and Mechanical Properties of Hybrid Laser-Friction Stir Welding between AA6061-T6 Al Alloy and AZ31 Mg Alloy. J. Mater. Sci. Technol., 199-204.

  • Sun YF, Konishi Y, Kamai M, Fujii H (2013); Microstructure of S45C steel prepared by laser-assisted friction stir welding. Materials and Design, 842-849.

  • Bang HS, Bang HS, Jeon GH (2012); Gas tungsten arc welding assisted hybrid friction stir welding of dissimilar materials Al6061-T6 aluminum alloy and STS304 stainless steel. Materials and Design, 48-55.

  • Bang HS, Bang HS, Song HJ, Joo SM (2013); Joint properties of dissimilar Al6061-T6 aluminum alloy/Ti-6%Al-4%V titanium alloy by gas tungsten arc welding assisted hybrid friction stir welding. Materials and Design, 544-551.

  • Chowdhury SH, Chen DL (2013); Lap shear strength and fatigue behavior of friction stir spot welded dissimilar magnesium-to-aluminum joints with adhesive. Materials Science & Engineering A, 53-60.

  • Welding Handbook, Vol 2, edition 8, 846.

  • Marques GP, Campilho RDSG, Da Silva FJG (2016); Adhesive selection for hybrid spot-welded/ bonded single lap joints: Experimentation and numerical analysis. Composites part B, 248-257.

  • Hector costa RM, Joao Reis ML (2015); Experimental investigation of the mechanical behavior of spot welding-adhesive joints. Composite structures, 847-852.

  • Michele C, Fabrizio M (2011); Tensile-Shear Fatigue Behavior of Aluminum and magnesium Lap-Joints obtained by Ultrasonic Welding and Adhesive Bonding. Procedia Engineering, 3561-3566.

  • Jiang J, Zhang Z (2008); The study on the plasma arc weld bonding process of magnesium alloy. Journal of Alloys and Compounds 466, 368-372.

  • Liu L, Ren D (2011); A novel weld-bonding hybrid process for joining Mg alloy and Al alloy. Materials and Design, 3730-3735.

  • Liu LM, Wang HY (2009); The effect of the adhesive on the micro cracks in the laser welded bonding Mg to Al joint. Materials Science and Engineering A, 22-28.

  • Wang H, Liu L, Liu F (2013); The characterization of laser-arc-adhesive hybrid welding of Mg to Al joint using Ni interlayer. Materials and Design, 463-466.

  • Faseeulla Khan MD, Dwivedi DK, Sharma S (2012); Development of response surface model for tensile shear strength of weld-bonds of aluminium alloy 6061 T651. Materials and Design, 673-678.

  • Sharma S (2014); Parametric study of abrasive wear of Co-CrC based flame sprayed coatings by Response Surface Methodology. Tribology International, 39-50.

  • Belete SY, Venkateswarlu D, Mahapatra MM, Jha PK, Mandal NR (2014); On friction stir butt welding of Al + 12Si/10 wt%TiC in situ composite. Materials and Design, 1019-1027.

  • Kiaee N, Aghaie-Khafri M (2014); Optimization of gas tungsten arc welding process by response surface methodology. Materials and Design, 25-31.

  • Traidia A (2010); Optimal parameters for pulsed gas tungsten arc welding in partially and fully penetrated weld pools. Int J Thermal Sci., 1197-208.

  • Gunaraj V, Murugan N (1999); Application of response surface methodology for predicting weld bead quality in submerged arc welding of pipes. J Mater Proc Technol., 266-275.

  • Han SB, Hee SB, Na MJ, Jeon GH, Kim G-S and Kim BR (2016); Application of Taguchi approach to optimize laser-arc hybrid welding para-meters of galvanized steel. Strength of Materials, 48, 49-56.

  • Joo S-M, Bang H-S, and Kwak S-Y (2014); Optimization of hybrid CO2 laser-GMA welding parameters on dissimilar materials AH32/STS304L using Grey-based Taguchi analysis. Int. J. Prec. Eng. Manuf., 447-454.

  • Pan LK, Wang CC, Wei SS, and Sher HF (2007); Optimizing multiple quality characteristics via Taguchi method-based Grey analysis. J. Mater. Process. Technol., 107-116.

  • Datta S, Bandyopadhyay A and Pal PK (2008); Grey-based Taguchi method for optimization of bead geometry in submerged arc bead-on-plate welding. Int. J. Adv. Manuf. Technol., 1136-1143.

  • Khan M, Romoli L, Fiaschi M (2011); Experimental design approach to the process parameter optimization for laser welding of martensitic stainless steels in a constrained overlap configuration. Opt. Laser Technol., 158-172.

  • Yang DX, Li XY, He DY (2012); Optimization of weld bead geometry in laser welding with filler wire process using Taguchi's approach. Opt. Laser Technol., 2020-2025.


Abstract Views: 426

PDF Views: 8




  • Review of Hybrid Joining Technologies:Classification of the Processes and Advances in Hybridization

Abstract Views: 426  |  PDF Views: 8

Authors

Amit Kumar
Department of Mechanical Engineering, University Institute of Engineering & Technology, MDU, Rohtak-124001, Haryana, India
Vineet Singla
Department of Mechanical Engineering, University Institute of Engineering & Technology, MDU, Rohtak-124001, Haryana, India

Abstract


Industries which produce structural components have recently shown remarkable interest for the hybrid joining techniques due to their sheer benefits as compared to the fundamental welding methods. The hybrid welding process has vast potential by extending applications of different fields like laser, plasma, arc, and adhesives. As a fringe benefit, it provides considerable advantages like better weld quality and higher efficiency of joints. This study delineates the basic principles, methods and usages of plethora of hybrid joining processes. Various hybrid joining techniques are introduced and their outcomes from vast literature are studied to find the scope of this technology for commercial applications. In every field, to go further for new developments, the literature survey is the very initial step to have a look at different approaches and to select the topic to be studied and investigated. The main argument of this review paper is to understand the latest technologies in the area of hybrid joining techniques, their improved utility in various industrial applications and identification of some areas for further research.

Keywords


Hybridization, Joining Technique, Welding, Joint Strength, Process Parameter.

References





DOI: https://doi.org/10.22486/iwj%2F2018%2Fv51%2Fi1%2F166441