Open Access Open Access  Restricted Access Subscription Access
Open Access Open Access Open Access  Restricted Access Restricted Access Subscription Access

Machinability Study on Hard AISI 4340 Steel with Carbide Cutting Tools


Affiliations
1 Department of Mechanical Engineering, Bankura Unnayani Institute of Engineering, Bankura-722146, West Bengal, India
     

   Subscribe/Renew Journal


An investigation on machinability study on hard grade AISI 4340 steel with carbide cutting tools during turning is reported in this paper. This steel is employed in military aircraft, automotive systems, forged hydraulic systems and other machine tools. TiC coated groove type SNMG 120408-PM and TiC coated plain SNMA 120408/315 K15 carbide inserts are used under dry condition at a constant depth of cut. Wear test is also done. Turning tests employing groove type insert give desired performance, eg. high material removal rate, low tool wear rate and broken chips at a feed above 0.1 mm/rev with no built-up edge formation.

Keywords

Machinability, Machining, Hard Steel, Turning, Carbide Tool, Cutting Force, Tool Wear.
User
Subscription Login to verify subscription
Notifications
Font Size

  • S Han, SN Melkote, MS Haluska and TR Watkins, White Layer Formation due to Phase Transformation in Orthogonal Machining of AISI 1045 Annealed Steel, Materials Science and Engineering, Vol 488, page.195-204, 2008.
  • E Uhlmann, B Stawiszynski, C Leyens, S Heinze and FSammler, Hard Turning of Hot Work and Cold Work Steel with HiPIMS and DCMS TiAlN Coated Carbide Inserts, Procedia CIRP, Vol 46, page 591594, 2016.
  • CHRV Kumar and B Ramamoorthy, Performance of Coated Tools During Hard Turning under Minimum Fluid Application, Journal of Materials Processing Technology, Vol185, page 210-216, 2007.
  • D Kurniawan, NM Yusof and S Sharif, Hard Machining of Stainless Steel Using Wiper Coated Carbide: Tool Life and Surface Integrity, Materials 377, 2010.
  • AP Kene, K Orra and SK Choudhury, Experimental Investigation of Tool Wear Behavior of MultiLayered Coated Carbide Inserts Using Various Sensors in Hard Turning Process, IFAC-Papers Online, Vol 49, page180-184, 2016.
  • AAgrawal, S Goel, WBRashid and M Price, Prediction on Surface Roughness during Hard Turning of AISI 4340 Steel (69 HRC), Applied Soft Computing, Vol 30, page 233-238, 2015.
  • J Zhou and M Andersson, Effect of Lubricant Condition and Tool Wear in Hard Turning of Novel-Abrasion-Resistance (N-AR) Cast Iron, Materials and Manufacturing Processes, Vol 22, page 865-870, 2007.
  • S K Ghosh, N P Mukhrejee, A B Chattopadhyay and S Das, Studying of the Performance of Cutting Tools during Turning of Austempered Ductile Iron, Manufacturing Technology Today, Vol 10, No1, page 15-20, 2011.
  • JP Davim and L Figueira, Machinability Evaluation in Hard Turning of Cold Work Tool Steel (D2) with Ceramic Tools Using Statistical Techniques, Materials and Design, Vol28, page 1186-1191, 2007.
  • K Mondal, S Das, B Mandal and D Sarkar, An Investigation on Turning Hardened Steel Using Different Tool Inserts, Materials and Manufacturing Processes, Vol 31, page 1770-1781, 2016.
  • K Mondal and S Das, An Investigation on Machinability during Turning Hardened Steel in Dry Condition, Journal of The Institution of Engineers (India): Series C, Vol 99, No 2, page 637644, 2018.
  • K Mondal and S Das, An Investigation on Machinability during Hard Turning With Narrow Groove Tool Insert in Different Environmental Conditions, Proceedings of the International Conference on Mechanical Engineering- 2015, Dhaka, Bangladesh, 18-20 December, paper No. 566, page 200, 2015.
  • K Mondal and S Das, Investigation on Machinability in Finish Turning of AISI 52100 Steel Using Different Tool Inserts in Dry Machining, Manufacturing Technology Today, Vol 15, page 9-20, 2016.
  • S Sarkar, S Sarkar, PK Das, S Das and S Paul, Performance of a Newly Developed Multiwalled Carbon Nanotube Reinforced Alumina Tool Insert During Turning of AISI 1060 Steel, Journal of Association of Engineers, Vol 86, page 64-79, 2016.
  • MA El Hakim, MA Shalaby, SC Veldhuis and GK Dosbaeva, Effect of Secondary Hardening on Cutting Forces, Cutting Temperature, and Tool Wear in Hard Turning of High Alloy Tool Steels, Measurement, Vol 65, page 233-238, 2015.
  • S Sarkar, K Mondal, S Das and PK Das, A Brief Experimental Investigation on Wearing of CNT Reinforced Alumina Insert, Manufacturing Technology Today, Vol15, page 31-35, 2016.
  • S Sarkar, S Sarkar, PK Das, S Das and S Paul, Machining Performance of Hot-Pressed Carbon Nanotube Reinforced Alumina Cutting Tool Insert, Journal of The Institution of Engineers (India): Series C, Vol 99, No 6, page 693-699, 2018.

Abstract Views: 224

PDF Views: 1




  • Machinability Study on Hard AISI 4340 Steel with Carbide Cutting Tools

Abstract Views: 224  |  PDF Views: 1

Authors

Krishnendu Mondal
Department of Mechanical Engineering, Bankura Unnayani Institute of Engineering, Bankura-722146, West Bengal, India
Anjan Kumar Adak
Department of Mechanical Engineering, Bankura Unnayani Institute of Engineering, Bankura-722146, West Bengal, India
Santanu Das
Department of Mechanical Engineering, Bankura Unnayani Institute of Engineering, Bankura-722146, West Bengal, India
Bijoy Mandal
Department of Mechanical Engineering, Bankura Unnayani Institute of Engineering, Bankura-722146, West Bengal, India

Abstract


An investigation on machinability study on hard grade AISI 4340 steel with carbide cutting tools during turning is reported in this paper. This steel is employed in military aircraft, automotive systems, forged hydraulic systems and other machine tools. TiC coated groove type SNMG 120408-PM and TiC coated plain SNMA 120408/315 K15 carbide inserts are used under dry condition at a constant depth of cut. Wear test is also done. Turning tests employing groove type insert give desired performance, eg. high material removal rate, low tool wear rate and broken chips at a feed above 0.1 mm/rev with no built-up edge formation.

Keywords


Machinability, Machining, Hard Steel, Turning, Carbide Tool, Cutting Force, Tool Wear.

References





DOI: https://doi.org/10.24906/isc%2F2021%2Fv35%2Fi6%2F211366