Open Access Open Access  Restricted Access Subscription Access

Formability of Heat Treated AA19000, AA5052 and Simulation Using ABAQUS/CAE


Affiliations
1 Dept. of Mech. Engg., Sathyabama University, Chennai, Tamil Nadu, India
2 Dept. of Automobile Engg., Sathyabama University, Chennai, Tamil Nadu, India
3 Dept. of Mech. Engg., Vel Tech University, Chennai, Tamil Nadu, India
 

   Subscribe/Renew Journal


In this paper the formability of heat treated AA19000 and AA5052 aluminium alloys was studied through experimentation and finite element simulation. The aluminium alloys of 1mm thickness as received and annealed condition were subjected to tensile test and Erichsen cupping test. The experimental results showed that AA5052 possessed better formability than AA19000, due to its magnesium content. The material properties obtained from the tests were validated through simulation using ABAQUS/CAE.

Keywords

Tensile Test, Annealing, Formability, Erichsen Cupping Test, ABAQUS/CAE.
User
Subscription Login to verify subscription
Notifications
Font Size

  • S. Toros, F. Ozturk and I. Kacar. 2008. Review of warm forming of aluminium - Magnesium alloys, J. Materials Processing Tech., 207, 1-12. https://doi.org/10.1016/j.jmatprotec.2008.03.057.
  • K. Siegert and S. Wagner. 1994. Institut fur Umformtechnik, Universitat Stuttgart, formability characteristics of aluminium sheet, Training in Aluminium Application Tech., TALAT Lecture 3701, 29.
  • M. Janbakhsh, M. Riahi and F. Djavanroodi. 2012. Anisotropy induced biaxial stress-strain relationships in aluminium alloys, Int. J. Advanced Design and Manufacturing Tech., 5(3).
  • Z. Marciniak, J.L. Duncan and S.J. Hu. 2006. Mechanics of Sheet Metal Forming, Butterworth-Heinemann Publications.
  • K. Logesh, V.K. Bupesh Raja and R.Velu. 2015. Experimental investigation for characterization of formability of epoxy based fiber metal laminates using Erichsen cupping test method, Indian J. Sci. and Tech., 8(33). https://doi.org/10.17485/ijst/2015/v8i33/72244.
  • Z. Marciniak, K. Kuczynski and T. Pokora. 1973. Influence of the plastic properties of a material on the forming limit diagram for sheet metal in tension, Int. J. Mech. Sci., 15, 789-805. https://doi.org/10.1016/0020-7403(73)90068-4.
  • G.E. Dieter. 1986. Mechanical Metallurgy, Mc Graw Hill, London.
  • Y.C. Liu and L.K. Johnson. 1958. Hill's plastic strain ratio of sheet metals, Metal. Trans. A, 16, 1531-1535. https://doi.org/10.1007/BF02658687.
  • G.E. Totten and D.S. Mackenzie. 2003. Handbook of Aluminum: Physical metallurgy and Processes, Volume 1, CRC Press.
  • S. Aleksandrovic, M. Stefanovic, D. Adamovic and V. Lazic. 2009. Variation of normal anisotropy ratio "r" during plastic forming, J. Mech. Engg., 55(6), 392-399.
  • O. Engler and V. Randle. 2010. Introduction to Texture Analysis: Macrotexture, Microtexture, and Orientation Mapping, 2nd Edition, CRC Press.
  • K. Logesh and V.K.B. Raja. 2014. Investigation of mechanical properties of AA8011/PP/AA1100 sandwich materials, Int. J. Chem. Tech. Research, 6(3), 1749-1752.
  • W. Xin-yun, H.E. Hu and X. Ju-chen. 2009. Effect of deformation condition on plastic anisotropy of as-rolled 7050 aluminum alloy plate, Mater. Sci. and Engg.: A, 515(1), 1-9. https://doi.org/10.1016/j.msea.2009.03.061.
  • R. Esmaeilizadeh, K. Khalili1, B.Mh. Sadeghi and H. Arabi. 2014. Simulated and experimental investigation of stretch sheet forming of commercial aluminum alloy AA1200, Trans. Non Ferrous Metals Society of China, 24. https://doi.org/10.1016/s1003-6326(14)63086-7.
  • Y. Li, M. Luo, J. Gerlach and T. Wierzbicki. 2010. Prediction of shear-induced fracture in sheet metal forming, J. Mater. Process. Tech., 210, 1858-1869. https://doi.org/10.1016/j.jmatprotec.2010.06.021.
  • K. Logesh, V.K.B. Raja. 2015. Formability analysis for enhancing forming parameters in AA8011/PP/AA1100 sandwich materials, Int. J. Adv. Manuf. Tech., 81(1-4).
  • G.M. Goodwin. 1968. Applications of strain analysis to sheet metal forming problems, Metal. Ital., 60, 767-771.

Abstract Views: 261

PDF Views: 178




  • Formability of Heat Treated AA19000, AA5052 and Simulation Using ABAQUS/CAE

Abstract Views: 261  |  PDF Views: 178

Authors

K. Logesh
Dept. of Mech. Engg., Sathyabama University, Chennai, Tamil Nadu, India
V. K. Bupesh Raja
Dept. of Automobile Engg., Sathyabama University, Chennai, Tamil Nadu, India
D. Surryaprakash
Dept. of Mech. Engg., Vel Tech University, Chennai, Tamil Nadu, India
R. Desigavinayagam
Dept. of Mech. Engg., Vel Tech University, Chennai, Tamil Nadu, India

Abstract


In this paper the formability of heat treated AA19000 and AA5052 aluminium alloys was studied through experimentation and finite element simulation. The aluminium alloys of 1mm thickness as received and annealed condition were subjected to tensile test and Erichsen cupping test. The experimental results showed that AA5052 possessed better formability than AA19000, due to its magnesium content. The material properties obtained from the tests were validated through simulation using ABAQUS/CAE.

Keywords


Tensile Test, Annealing, Formability, Erichsen Cupping Test, ABAQUS/CAE.

References





DOI: https://doi.org/10.4273/ijvss.9.4.07