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Development of Mathematical Models to Analyse and Predict Weld Bead Geometry and Shape Relationships in FCA Welding of C-45 Mild Steel


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1 Division of Manufacturing Processes and Automation Engineering, Netaji Subhas Institute of Technology, Dwarka, New Delhi 110078, India
     

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Welding plays an extremely important role in fabrication industry because of its adaptability to automation, relative simplicity, strong and reliable joints and ability to weld a large variety of materials making it widely acceptable in construction, transport, automotive and pressure vessel industry. A wide variety of arc welding processes are available to cater to the needs of ever increasing industrial demands. GMAW is one such arc welding process which has proved its significance in industry owing to its versatility and quality of joints. The physical dimensions and shape of a weld joint not only decides its mechanical strength but also affects its performance during service. Sufficient knowledge of various bead parameters such as penetration, reinforcement, width, etc. becomes imperative along with their dependence on various welding parameters constituting voltage, feed rate of wire and speed of welding. In the present research work, an attempt was made to form a mathematical model for bead geometry prediction at given values of weld input parameters. Statistical techniques have been applied for the present investigation work.


Keywords

ANOVA, Design of Experiments, Wire Feed Rate, Weld Dilution, GMAW Welding.
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  • Development of Mathematical Models to Analyse and Predict Weld Bead Geometry and Shape Relationships in FCA Welding of C-45 Mild Steel

Abstract Views: 450  |  PDF Views: 4

Authors

Gantavya Vivek Punj
Division of Manufacturing Processes and Automation Engineering, Netaji Subhas Institute of Technology, Dwarka, New Delhi 110078, India
Niyajudin
Division of Manufacturing Processes and Automation Engineering, Netaji Subhas Institute of Technology, Dwarka, New Delhi 110078, India
Pradeep Khanna
Division of Manufacturing Processes and Automation Engineering, Netaji Subhas Institute of Technology, Dwarka, New Delhi 110078, India

Abstract


Welding plays an extremely important role in fabrication industry because of its adaptability to automation, relative simplicity, strong and reliable joints and ability to weld a large variety of materials making it widely acceptable in construction, transport, automotive and pressure vessel industry. A wide variety of arc welding processes are available to cater to the needs of ever increasing industrial demands. GMAW is one such arc welding process which has proved its significance in industry owing to its versatility and quality of joints. The physical dimensions and shape of a weld joint not only decides its mechanical strength but also affects its performance during service. Sufficient knowledge of various bead parameters such as penetration, reinforcement, width, etc. becomes imperative along with their dependence on various welding parameters constituting voltage, feed rate of wire and speed of welding. In the present research work, an attempt was made to form a mathematical model for bead geometry prediction at given values of weld input parameters. Statistical techniques have been applied for the present investigation work.


Keywords


ANOVA, Design of Experiments, Wire Feed Rate, Weld Dilution, GMAW Welding.

References





DOI: https://doi.org/10.22486/iwj%2F2018%2Fv51%2Fi4%2F176798